EPA
DRAFT, April 29, 2005
At
a glance:
|
CAPABILITIES
|
INFORMATION
|
|
Functions:
|
Targets:
|
Applications:
|
Information
Sources:
|
Information
Provided:
|
|
|
Detection
|
ü
|
Biological Agents
|
ü
|
Water Security
|
ü
|
No Vendor Response;
|
ü
|
General Product Information
|
|
ü
|
Decontamination
|
|
Chemical Agents
|
|
Bldg. Structures
|
General Info Only
|
ü
|
Performance Information
|
|
|
Remediation
|
|
Toxic Ind. Chemicals
|
|
Bldg. Materials
|
|
Vendor Supplied Info
|
ü
|
Cost Information
|
|
|
|
|
Radiological Agents
|
ü
|
Air
|
ü
|
3rd Party Test Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Overview
of Technology:
The Mold
Removal Air Disinfection (MRAD) technology
decontaminates the air of pathogenic forms of bacteria
and viruses, including mold spores and the submicron
cold, flu, and tropical fever pathogens small enough to
pass through high-efficiency particulate air filters.
The technology is installed in a central air
system’s new or existing ductwork and operates without
reducing the air flow velocity.
MRAD chambers use steady-state ultraviolet
irradiation as the sterilization agent and maintain
clinical-standard disinfected air at heating,
ventilation, and air conditioning (HVAC) flow rates. Other vendor-produced units using the MRAD technology include
a portable field unit for air and water and a water
decontamination system for buildings.
Performance
v
The technology can produce a kill ratio for bacteria and viruses of
up to 99.999 percent and a kill ratio for mold spores of
up to 99.9 percent.
v
The system can be used for extended periods of time without
maintenance.
v
Independent testing of the system has been performed by a number of
third party laboratories.
Deployment
v
The system is typically installed in a building’s HVAC system,
but portable units can be deployed in the field.
v
The system can be used for tactical quarantine or isolation
purposes in a SARS-like emergency.
v
The system is currently being used in hospitals and other medical
care facilities.
Product Description
MolecuCare, Inc.’s, Mold Removal Air Disinfection (MRAD)
technologies decontaminate air at heating, ventilation,
and air conditioning (HVAC)
flow rates. The
technologies kill pathogenic forms of bacteria and
viruses, including mold spores and the submicron cold,
flu, and tropical fever pathogens that are small enough to
pass through high-efficiency particulate air (HEPA)
filters. Unlike
filtering and ionizing air cleaning, MRAD chambers do not
store microbes for manual removal and disposal.
The MRAD technologies use ultraviolet energy to
inactivate airborne microorganisms at specified air flow
rates and ultraviolet (UV) irradiation input.
The technologies use the blower power of the
central air system to decontaminate at that same rate as
HVAC air moving through the building. Also, MRAD quantum
optic technology can be used to decontaminate and
disinfect potable water.
The
MRAD technologies are available in four different
assemblages, depending on user requirements:
1.
CMRAD©/HVAC
– The Central MRAD (CMRAD) for whole-building indoor air
decontamination is installed in existing or new HVAC
ductwork. The
CMRAD system is bidirectional, meaning that when the
blowers are off and the air currents flow in the reverse
direction, the CMRAD disinfects in either flow direction.
Reverse airflow is caused by atmospheric pressure change
when power is down. Filters release microbes into the
building air that were captured by powered flow direction.
In an emergency as would cause power loss, CMRAD functions
on batteries at full capacity regardless of air flow
direction. The chambers are configured to accommodate a
wide range of air flow rates and to provide the desired
levels of bioprotection. The geometry of the modules can be changed to accommodate the
space constraints typical of ductwork retrofits. The power supply needed to run the CMRAD is 1,400 to 1,800
watts, which can be provided by batteries or an assigned
generator. System maintenance includes replacing a lamp
every 2 years.
2.
PAR©
– The Portable Air Remedy (PAR) is a tandem series of
CMRAD units on carts or in an upright, wheeled case with
blowers. PAR may be moved about in a building to locations
of emergency and routine alterations where mold is
disturbed. PAR
also can be used for tactical quarantine or isolation
purposes in a SARS-like emergency. This technology can be used to create a safe air space by
placing it in a mobile tent or emergency triage enclosure.
3.
PWR©
– The Portable Water Remedy (PWR) consists of a 1½-ton
water recovery machine and a ½-ton generator.
PWR can be used to treat over 4,000 cubic meters of
water per hour. This technology can be used to treat water at an emergency
site rather than trucking in water from another location.
4.
AQUAIRE©
– The AQUAIRE system decontaminates both air and water
and is intended for residences.
It is installed on the same floor base as furnace
equipment and is added to a forced-air furnace or central
air conditioning unit for preventive, whole-building air
disinfection.
Accessories:
MRAD units can be provided with additional control
panels for remote operation (see below). Accessories for the AQUAIRE include a stainless-steel auto
flush system, auto feedback density and turbidity monitor
sensing, a chart recorder with computer input, and a touch
panel control.
Throughput of
Product: The
MRAD systems match the throughput of the existing systems
in which they are installed.
With an MRAD system installed, the amount of air
moving through an existing HVAC system will remain the
same.
Portability: The
PAR emergency and mold removal renovation, Portable Air
Remedy system can be transported and operated at a
temporary location. The system’s dimensions range from 2.41 by 1.1 by 1.2
meters to 3.9 by 1.4 by 1.4 meters.
The system is mounted on a roll-in/roll-out cart.
Depending on the model CFM, the system runs on 6.5
to 23.0 amperes at 220 volts and 9-13 amperes at 125
volts.
Operation and
Maintenance, AIR:
After an MRAD system has been professionally
installed, it is ready for operation immediately. Each unit includes a performance monitor and control panel
located at the unit.
An optional remote panel provides a wall-mounted
operation indicator with an on/off switch.
Cleaning
and lamp replacement are required periodically for an MRAD
system. MolecuCare
offers a maintenance contract for large building
installations that covers monitor inspection, cleaning,
and lamp replacement without additional charges other than
the cost of replacing any damaged equipment.
MolecuCare also conducts performance tests for the
removal of specific microorganisms of concern and
microorganisms with similar physical characteristics.
Culture tests are conducted at MolecuCare’s
expense under a service agreement to the extent specified
each year in the contract.
However, any test reports prepared by a certified
and qualified laboratory are billed to the MRAD user.
Pre-Treatment
Requirements:
The MRAD requires professional installation before
use. No
pre-treatment requirements exist.
By-Products: The
MRAD technology produces no by-products.
Post-Treatment
Requirements:
The MRAD technology requires no post-treatment.
Training: Training
for installation of the MRAD technology is available from
MolecuCare.
Technical
Support: MolecuCare
products are warranty-protected for 10 years against
defects in materials and workmanship that affect
performance. The warranty includes product replacement, repair, or
upgrading, as required, at no cost to the purchaser except
for the cost of lamps, shipping, or installation.
A discount trade-in option for lamp exchange is
available under the annual maintenance contract at an
additional cost. In-house
technical support is available to customers at no charge.
Health and
Safety: No
specific health and safety issues have been identified for
use of the MRAD technology.
A professional contractor should be used to install
an MRAD system.
Performance Summary
The
following independent studies have been conducted for the
MRAD technology:
1.
Yale
University School of Medicine Dept Molecular Biophysics
and Biochemistry, in association with Prof/Dr William
Koingsberg, Chair
2.
American
Sterilizer Corporation, Bacteriology Laboratory, Joseph P
Dalmasso, Ph.D., Director, Apex N.C.
3.
American
Sterilizer Corporation, Media , PA., Joseph P Dalmasso,
Ph.D. Director
4.
Loma
Linda University School of Dentistry, Loma Linda, CA,
James Kettering, Ph.D., Microbiology, Prof Kenneth Wical,
DDS
5.
Barnabus
Hospital AIDS Dental Prosthetics, Sterilizer Rm, Gen’l
Hospital Emergency Room, Surgery and AIDS Drug Resistant
Tuberculosis Intensive Care Isolation, FDA
Non Significant Risk Trials
6.
Nelson
Laboratories, Inc., MRAD high velocity testing of the
MolecuCare steady-state chamber on July 22, 1997. Testing
conducted for MolecuCare, Inc.
7.
International
Test and Balance, Inc., performed testing and analysis for
mold contamination in MRAD chambers in residential areas
on June 10, 2002. Testing
and analysis conducted for MRAD, Inc.
The
performance information in this summary report was
provided by Nelson Laboratories, Inc.,
which performed an aerosol test to evaluate the MRAD
system’s ability to inactivate microbes.
The test was run using both the low air flow and
high air flow settings, without filtering.
Various microorganisms were used for the test.
Bacillus subtilis endospores were chosen because of their resistance
to drying. Staphylococcus
aureus and Pseudomonas
aeruginosa were chosen to represent clinically
significant microorganisms that are among the leading
causes of nosocomial infections in hospitals.
The bacteriophage fX-174 was chosen because it is one of the
smallest known viruses (with a size of 25 to 27
nanometers) and is commonly used as a surrogate for human
virus barrier studies.
Aspergillus
niger spores were selected because they are among the
organisms most resistant to UV irradiation and are common
environmental contaminants.
Technology
Performance – Effectiveness:
The results of the Nelson Laboratories, Inc., test are
summarized below. These percentages are kill of a visual
fog density microbe suspension challenge without filter
for a 250 millisecond excursion through the unit at
threshold (lowest) kill power.
|
Organism
|
Low
Flow
|
High
Flow
|
|
(%
Reduction)
|
(%
Reduction)
|
|
B. subtilis
|
95.2
|
94.3
|
|
S. aureus
|
99.998
|
94
|
|
Ps. aeruginosa
|
98.2
|
88
|
|
fX-174
|
99.98
|
93.3
|
|
A. niger
|
87
|
96.9
|
Technology
Performance – Penetration, WATER:
According to the vendor, the MRAD can penetrate up
to 10.8 inches of air at 68.1 ft/sec. The water technologies can penetrate 1.2 inches of water at
19 ft/sec.
Cost Information
January
2005 cost information provided by the vendor is detailed
below. Throughput rates range above 30 M2/min
from equipment size approximately 1.8 X 5.5 X 1.4 meters
for water disinfection, “purification”.
|
Category
|
Cost
|
|
Product
Base Cost
|
-
Water technology: from $32,175
@ 580 gpm, truck emergency units (PWR)
w/generator available
-
Air technology: $2,200 @400 cfm to $6,125 @ 5500 cfm
Higher cfm available
-
Base costs for specific MRAD units are provided on
the vendor’s web site
|
|
|
A
list of installation contractors is available on the
vendor’s web site
|
|
|
The
annual cost for a service contract has not been
provided by the vendor and depends upon the number
of units in the building.
|
|
|
-
Water technology
-
Stainless-steel auto flush system and auto feedback
density and turbidity monitor sensing: $4,000
-
Chart recorder with computer input and touch panel: $9,000
-
Air technology
- Remote Panel: $300
Auto response: contact factory
|
|
Consumable
Material Cost
|
Replacement
lamps
|
|
Training
Cost
|
|
|
Warranty
Information
|
|
|
Technical
Service
|
|
References and Additional Information
1.
International
Test and Balance, Inc. 2002.
“Test and Analysis – MRAD Chamber Effect.“
Winnebego, Illinois.
June.
2.
MolecuCare,
Inc. 2004.
MRAD Product Booklet Provided to Eric Koglin, U.S.
Environmental Protection Agency.
September 15.
3.
MolecuCare,
Inc. 2005. Web Site. Accessed
on January 14, 2005.
Online Address: www.molecucare.com.
4.
Nelson
Laboratories, Inc. 1997.
“Aerosol Challenge Testing of the MolecuCare H-10
Steady-State Chamber.”
Protocol No. 9707102-04.
Laboratory No. 105759.
Salt Lake City, Utah.
July.
Notice and Disclaimer
Preparation
of this report has been funded wholly or in part by the
U.S. Environmental Protection Agency under Contract Number
68-W-02-034. Mention of trade names or commercial products does not
constitute an endorsement or recommendation for use.
| U.S.
EPA ORD NHSRC |
DRAFT
- APRIL 2005 |
|